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DAVMELREMODELING
Two new double hung windows with fresh aluminum capping

Aluminum Window Capping

Exterior window trim wrapped in aluminum bent on site. The last time that trim ever needs paint.

Window capping is custom bent aluminum fitted over your exterior window trim, and it exists to end a chore: repainting wood trim that peels again every three to five years no matter how good the paint was. Once a window is capped, the wood underneath is out of the weather and the aluminum never needs paint. We cap windows across Lancaster County and Chester County, usually starting with the second story trim nobody enjoys reaching, and often finishing the whole house once people see the first few windows done. If the term is new to you, our plain English explainer on [what window capping actually is](/blog/what-is-window-capping) goes deeper, but the short version fits in one sentence: coil stock aluminum, a portable brake, and trim that is permanently done asking for maintenance.

The material arrives as flat aluminum coil in dozens of factory finished colors, and every piece gets brake bent on site to the exact profile of your trim: sill, brickmould and casing, each one measured and formed for that specific window, because no two openings on a house older than twenty years still match. Good capping has hemmed edges for stiffness, seams that lock mechanically instead of relying on a bead of caulk to do structural work, and sealant only where sealant belongs. The detail that separates careful capping from cheap capping is drainage. Some water always finds its way behind aluminum, and it needs a path back out at the bottom. Capping sealed airtight on all four sides does not protect the trim, it turns the trim into a terrarium. We also pair capping with window replacement constantly, like this [window replacement with full capping in Ephrata](/projects/window-replacement-capping-ephrata-pa), because the two jobs share ladder time and setup, and the bundle prices lower than doing them a year apart.

Two situations where we will politely refuse to cap. First, rot. Aluminum over rotten wood does not fix rot, it hides it while the moisture keeps working into the sheathing behind it, so every window gets probed with an awl before we bend a single piece. Soft wood gets cut out and replaced first, as its own line on the written quote. Second, historic districts. Parts of Lancaster County and Chester County have review boards with firm opinions about wrapping 19th century profiles in aluminum, and honestly, they are often right, so check your district rules before falling in love with the idea. For everyone else the math is simple: $120 to $220 per window, $1,500 to $3,500 for a whole house, less per window when capping rides along with a window replacement we are already doing, and zero dollars of trim paint for the rest of the time you own the place.

WHAT WE DO

Aluminum Window Capping: the full scope

On site brake bending

Every piece formed on our brake to the actual profile of your trim, not a stock shape that almost fits.

Sills, brickmould and casings

The full trim package wrapped, including the sill nose where weather does its worst work.

Rot probing first

Every window checked with an awl before capping. Soft wood gets replaced, never wrapped.

Locked seams and hemmed edges

Mechanical seams and folded edges for stiffness, so panels stay tight and flat for decades.

Drainage detailing

Sealant where it belongs and weep paths where water needs a way out, so moisture never gets trapped against wood.

Color matched coil stock

Factory finished aluminum in the color that suits your siding, windows and trim.

HOW IT GOES

Our process, step by step

  1. 1

    Probe and measure

    Every opening checked for rot and measured individually, with wood repairs quoted separately up front.

  2. 2

    Bend on site

    Panels formed on the brake at your house, window by window, matched to each opening.

  3. 3

    Fit and lock

    Pieces fitted tight, seams locked, fastened where fasteners stay hidden.

  4. 4

    Seal and inspect

    Sealant tooled at the right joints, weeps left open, and every window checked before the ladder moves.

HONEST NUMBERS

What it costs around here

2026 ranges, written quotes are free and exact

Aluminum Window Capping price ranges
Capping, per window$120 to $220
Whole house capping$1,500 to $3,500
Added during window replacement, per window$80 to $150

2026 ranges for Lancaster and Chester County. Window count and second story access set the price. Rot repair, when needed, is quoted separately before any aluminum is bent.

FROM OUR JOBS

Photos from real sites

Two new double hung windows with fresh aluminum capping
New replacement windows with tan trim on a brick bay
New white double hung window on brick and siding
Door opening flashed with ZIP tape, ready for the new door

EVERY PHOTO: OUR CREW, OUR CLIENTS' HOMES. NO STOCK.

GOOD QUESTIONS

Questions we hear a lot

Does window capping cause rot?

Bad capping does. Wrapping wet or rotten wood, or sealing the aluminum airtight so water that gets in can never get out, traps moisture against the trim. Done right, with dry sound wood underneath and weep paths at the bottom, capping protects the wood better than paint ever did. This is why we probe every window first.

How long does aluminum capping last?

Decades. The factory finish on quality coil stock typically outlasts the caulking around it, which is worth a quick check every few years. Colors hold up well, though a dark color on full southern sun exposure will fade slowly over a long time, the same way siding does.

Should I cap now or wait until I replace the windows?

If your windows have five or fewer good years left, wait and bundle. Capping alongside replacement runs $80 to $150 per window instead of $120 to $220, because we are already set up at each opening. If the windows are staying for the long haul, cap now and stop feeding the trim paint.

WHERE WE WORK

Aluminum Window Capping across Lancaster & Chester County

FREE WRITTEN ESTIMATES

Planning aluminum window capping? Send photos.

Snap the room or the problem, send the form, and we call back with a real ballpark the same business day. Or talk first: (717) 210-8194

PHOTOS FOR A PRELIMINARY QUOTE (OPTIONAL, UP TO 4)

Snap the room, the problem, or the thing you want gone. Photos let us call back with a real ballpark instead of twenty questions.

We reply the same business day. No spam, ever.

PA HIC #PA214721· LICENSED & INSURED · SERVING LANCASTER + CHESTER COUNTY

Call (717) 210-8194Free Estimate